AUTONOMOUS / OPERATIONAL DOMAIN

Autonomous Systems

Agile Australian manufacturing for uncrewed air, land, surface and undersea systems.

Australian advanced manufacturing

Engineered for mission-critical performance

Autonomous platforms demand compact, lightweight and dependable hardware that can evolve quickly. Stahl Metall supports technology developers and integrators with rapid prototype manufacture, configuration-controlled iterations and scalable production of interconnect, payload-interface, power and control assemblies.

Core capability

Manufacturing support from first article to repeat production

01

Compact Interconnect

Weight-conscious power, signal, data and RF harnesses for space-constrained autonomous platforms.

02

Payload & Sensor Interfaces

Custom interface boxes, harnesses and mounting hardware supporting modular mission payloads.

03

Power Management Hardware

Distribution, switching and control assemblies for battery-powered and hybrid autonomous systems.

04

Rapid Iteration & Scale-Up

Fast engineering response from development builds and first articles to controlled repeat production.

Manufacturing scope

Built around your system requirements

Our team works from controlled customer data or a defined technical requirement, with quality planning, material traceability, documented inspection and responsive engineering support.

  • UAV and UAS assemblies
  • UGV interconnect hardware
  • Autonomous surface systems
  • Undersea vehicle assemblies
  • Payload and sensor interfaces
  • Prototype and low-rate production

APPLICATION FOCUS

Manufacturing that keeps pace with evolving autonomous platforms

We help technology developers move from early hardware through design iterations and first articles to repeatable production without losing configuration discipline.

01

Air & land autonomy

Compact harnesses, payload interfaces and control hardware for UAV, UAS and UGV platforms.

02

Surface & undersea autonomy

Protected electrical assemblies for uncrewed maritime and underwater systems.

03

Modular payload integration

Power, signal, data and RF interfaces supporting configurable sensors and mission payloads.

HOW WE WORK

A controlled path from requirement to repeat supply

  1. 01Review

    Technical data, quantities, acceptance criteria and delivery needs are reviewed.

  2. 02Plan

    Materials, tooling, quality controls and production methods are defined.

  3. 03Manufacture

    Assemblies are produced under controlled instructions with in-process inspection.

  4. 04Verify & Support

    Final inspection, testing, documentation and ongoing manufacturing support are completed.

AS9100D

ISO 9001:2015

IPC/WHMA-A-620

Australian owned & manufactured

Start a secure conversation

Need a trusted mission-critical manufacturing partner?

Talk with our team about your technical, production and delivery requirements.

Contact our team