Precision Engineering. Custom Solutions.
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Cable Assemblies and Harness Solutions

Precision Contract Manufacturing, Stahl Metall Engineering is specialized in Design and Manufacture of Custom Wire and Cable Harness Assemblies and Interconnect solutions.

We have worked within a wide range of industries, including Aerospace and Defence, Marine, Rail, Medical Equipment, Industrial Instrumentation, Measuring and testing devices, Broadcast, Telecommunication, Oil & Gas, and Subsea applications.

Stahl Metall has set itself apart by delivering quality wire and cable assemblies, that meet or exceed our customers stringent standards of performance.

AS 9100 and ISO 9001:2015

Stahl Metall Engineering specialises in Design and Manufacture of Custom Cable and Harness Assemblies, Complete Communication, Power / Electrical Enclosures & Box Assemblies, Custom Metalwork and Distributing of High Performance Interconnect Components, Earth Bond Products and IP68 Enclosures.
Full 'Plug and Play'​ Systems.

Stahl Metall is committed to maintain Quality Management System (QMS) in compliance with ISO 9001:2015 and AS 9100D & JISQ 9100:2016 (Aerospace Quality System Standard) and other relevant legislation, regulations, codes of practice, and guidelines.

IPC-WHMA-A-620A Certified, Build-to-Print and/or Custom Design and Manufacturing.
Our products are known for their reliability, precision and resistance to demanding and harsh environments.
IPC620

Stahl Metall is the official rep/distributor for Positronic products in Australia and New Zealand.

Specialised brands:-
Glenair,
 
Amphenol, Hypertac, Raychem/TE, LEMO, ITT Cannon, Souriau, Veam, Spacecraft, MS and VG Spec connectors/Backshells, Habia wire/cable, JST, DEUTSCH, Corsair, CINCH, Fischer, Harting, Amphenol Air LB, Amphenol PCD and NSN.

 Some of our specialised cable assemblies:-
- Custom solutions (Build to print)
- Custom RF/Coax cable assemblies
- Custom Ribbon, Ethernet, HDMI, DVI and USB assemblies
- HV/LV power cable assemblies
- LV Power and Signal cable assemblies
- Braided and 0AWG Ground/Earth straps
- Straight and Branched Complex custom cable assemblies (over 100 circuits)
- Overmolded cable assemblies
- Ground Straps (Custom Braided and 0 AWG Ground / Battery Straps)
- Conduit assembly (EMI/RFI, Flexible Metal-Core, MIL-PRF-24758A)


Custom Assemblies, Custom wire harness, Overmolded Cable Assemblies, Defence Cable Assemblies, Rail Defence Cable Assemblies, Medical Device Cables,

Our wire and cable assemblies are built to customer specifications and in accordance with the latest IPC-620 Standards. We excel in Low-Volume-High-Mix (LVHM) manufacturing techniques allowing us to be responsive and flexible.

Whether your cable assembly calls out for PCB integration, specialized testing or the sourcing of hard to find components, creating BOM and design wire schematic– Stahl Metall can guide you from product conception to finished product.

Stahl Metall stocks a wide variety of wire, cable, terminals and connectors to reduce your lead time and maintain quick turn-around. This allows our customers to eliminate all of the space, tooling and raw material costs required to build their own cables and harnesses; allowing them to concentrate on their core competencies.

Contact us for Price and Availability.

Military Wire Harnesses, Marine Defence Cable Assemblies, Defence Wire Harnesses, AC Power Cords, Ethernet Cables / Networking Cables, RF Cable Assemblies,

For more information,

Audio Cables / Video Cables / RCA Cables, Fan Cords & Accessories, Ribbon Cables / IDC Cables, Computer Cable Assemblies, Fiber Optic Cable Assemblies, Sensor Cables / Actuator Cables, D-Sub Cable Assemblies, HDMI Cable, Specialized Cable Assemblies, DC Power Cord, Lighting Cables USB Cables, Custom USB Cable Assemblies, IEEE 1394 Cables, Glenair Cable Assemblies, Cable Assemblies, Harness Cable Assemblies, Wire loom Assemblies.