AIR / OPERATIONAL DOMAIN
Aerospace Manufacturing & Cable Harness Systems
High-reliability electrical and electronic manufacturing for demanding aerospace platforms, systems and support equipment.
Australian advanced manufacturing
Engineered for mission-critical performance
Stahl Metall delivers vertically integrated Australian design and manufacturing capability for aerospace primes, integrators and technology companies. We provide custom-engineered solutions and build-to-print interconnect, electronic and mechanical assemblies with the configuration control, traceability and inspection discipline required for flight-adjacent and mission-critical applications.
Core capability
Design and manufacturing from concept to repeat production
Aerospace Cable Harnesses
Lightweight power, signal, data and RF interconnect manufactured to controlled drawings and workmanship standards.
Electronic & Avionics Assemblies
Rugged box-build, control and interface assemblies with documented inspection and functional testing.
Ground Support Hardware
Electrical distribution, test, control and support equipment for production and operational environments.
Prototype to Repeat Production
Responsive first-article manufacture followed by controlled, repeatable production and through-life support.
Manufacturing scope
Built around your system requirements
Our vertically integrated team can work from a defined technical requirement through design and engineering, or manufacture to controlled customer data. Both pathways are supported by quality planning, material traceability, documented inspection, integration, testing and responsive engineering support.
- Power, signal, data and RF harnesses
- Avionics and interface boxes
- Rugged racks and panels
- Lightweight enclosures
- Overmoulding and cable protection
- Testing, inspection and traceability
APPLICATION FOCUS
Hardware for aircraft, uncrewed platforms and aerospace support systems
We support compact, weight-conscious and high-reliability applications with manufacturing processes designed around controlled technical data and repeatability.
Flight-adjacent interconnect
Lightweight harnesses and interfaces for aircraft subsystems, payloads and mission equipment.
Ground & test equipment
Control, power-distribution and support assemblies for production, verification and operational use.
Development to production
Responsive prototypes and first articles transitioned into configuration-controlled repeat manufacture.
HOW WE WORK
A controlled path from requirement to repeat supply
- 01Review
Technical data, quantities, acceptance criteria and delivery needs are reviewed.
- 02Plan
Materials, tooling, quality controls and production methods are defined.
- 03Manufacture
Assemblies are produced under controlled instructions with in-process inspection.
- 04Verify & Support
Final inspection, testing, documentation and ongoing manufacturing support are completed.
FREQUENTLY ASKED QUESTIONS
Aerospace manufacturing questions
What does Stahl Metall manufacture for aerospace applications?
We manufacture high-reliability cable harnesses, electronic and box-build assemblies, power and control hardware, ruggedised enclosures and integrated systems to approved technical requirements.
Can you support prototypes and repeat production?
Yes. Our manufacturing model supports development builds and first articles, followed by configuration-controlled low-rate and repeat production.
Which quality standards support your manufacturing?
Our Australian manufacturing operates under AS9100D and ISO 9001:2015 quality systems, with cable and harness workmanship aligned to IPC/WHMA-A-620 requirements where applicable.
Do you support customers outside Australia?
Yes. Stahl Metall supports defence primes, integrators and advanced-technology customers in Australia and international markets, subject to applicable contractual, security and export requirements.
AS9100D
ISO 9001:2015
IPC/WHMA-A-620
Australian owned & manufactured
Start a secure conversation
Need a trusted mission-critical manufacturing partner?
Talk with our team about your technical, production and delivery requirements.